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Automation of the heating process using infrared film

 

Automation of the heating process using infrared filmThe problem of finding alternative methods of heating apartments and houses does not lose its relevance. One of the modern solutions for space heating is the installation of infrared films. All their advantages are described in detail by sellers of such products.

We give a specific example of the use of this type of heating. The owners of a three-room apartment building, it was decided to heat their home using infrared films. They turned to the appropriate company, whose specialists performed the installation and commissioning of the necessary equipment.

A temperature controller was installed in each room to control the temperature. The heating performance was tested, the owners performed the calculation, and the company employees left.

After a short period of using infrared heating, a serious problem arose. The fact is that the power of a meter of a square heating film is 250 W, if you multiply this figure by the total film area in all rooms, we get a power of about 7 kW. According to the technical conditions, a 16 A circuit breaker was installed on the electrical input of this apartment building, on which there is a seal.

It turned out, if the thermostats gave the command to simultaneously turn on the heating of all rooms, the introductory machine knocked out. The owners had to manually control the heating process, constantly turning on and off the circuit breakers in each room, preventing the heating of the milestones of the rooms simultaneously.

This problem could be solved by installing a larger circuit breaker at the input. But since the latter is sealed, the permission of the organization supplying electricity would be required. As you know, getting any permits from government agencies requires a lot of nerves and financial costs.

It was decided to do it easier, namely, to organize automatic control of heating, which would not allow the simultaneous inclusion of the load and knocking out the machine. For implementation, a commercially available programmable real-time relay was used.

Time relay

It has four contacts that close at a specific time given by a person. The contacts are designed for a current of not more than 10 A, therefore, power relays are additionally used in the circuit. To manually turn off the heating of each room there is an automatic machine. It all looks like this:

Shield

Only the heating of the three largest rooms was controlled, two of which are 1.8 kW each and one 2.6 kW. The work of heating the bathtub and the corridor was left independent, due to the small electric power (the far right two machines).

Flow chart

Automatic control of the heating process is as follows: three thermostats installed in each room control the temperature. When it falls below the set value, the thermostat, closing its contact, sends a signal to the time relay. The relay, in turn, passes a signal to the corresponding power relay from only one thermostat, allowing you to heat only one of the three rooms. Each subsequent hour, the time relay allows heating of the next room, prohibiting the heating of the other two.

After starting the system, the knockout of the input automaton was no longer repeated.

See also at bgv.electricianexp.com:

  • Control of infrared heaters using thermostats
  • Calculation of the power of the heating floor heating cable
  • UNIMAT Carbon Thermomat - New Electric Underfloor Heating
  • Infrared heaters
  • Ground heating systems - how they are arranged and work

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    Comments:

    # 1 wrote: | [quote]

     
     

    Helpful information! Probably the same thing awaits me! On 25A-apartment 45 sq.m. Until I live there - one group is included and that's it! And you can read more about the relay.Name, manufacturer, price, where to buy?

     
    Comments:

    # 2 wrote: ivan | [quote]

     
     

    7 * 24 * 30 = 5,040 kW * hour per month.

    fine?

     
    Comments:

    # 3 wrote: andy78 | [quote]

     
     

    Valery, Any modern programmable time relay for 3-4 contacts is suitable (depending on the number of heated zones).

     
    Comments:

    # 4 wrote: | [quote]

     
     

    Faced the same problem at the pumping station.
    In case of power outages during power supply, 20 pumps of 3.3 kW each are simultaneously trying to start. The starting current was such that not only automatic machines knocked out, the power cable burned out.
    They cured by installing a time relay in front of each pump with a random delay of 1-15 seconds.

     
    Comments:

    # 5 wrote: | [quote]

     
     

    A strange combination of not a poor host and a weak input.

     
    Comments:

    # 6 wrote: Vitaliy | [quote]

     
     

    Quote: Ivan
    * 24 * 30 = 5,040 kW * hour per month. fine?

    Quote: elalex
    A strange combination of not a poor host and a weak input.

    At first, the load of 7 kW is not included round the clock and not 30 days a month, the calculations are not correct.

    Secondly, where does the poverty of the owner?

    Electric heating is not the cheapest and is selected only because of the lack of the ability to heat in other ways (for example gas or central heating).

    Thirdly, in order to install an automatic machine of a higher face value, it is necessary to obtain technical conditions, in Ukraine it costs several thousand hryvnias, installation and adjustment of a time relay cost 600 hryvnias

     
    Comments:

    # 7 wrote: Vitaliy | [quote]

     
     
    Comments:

    # 8 wrote: Andrew | [quote]

     
     

    Vitaliy, And how much they saved on the electric field of this. For me it’s better to turn on in turn, but it will be cheaper.

     
    Comments:

    # 9 wrote: | [quote]

     
     

    He is a kilowatt in Africa, and a kilowatt in Valery, and the “Cossack mishandled” (from hf The Elusive Avengers) is the INHALATION of the next device. Need to increase the power of the machine !. Imagine this picture: Well, there was no electricity in the network for half a day (we live in such a state) and now they gave it and what? Will you sit with the whole family in one room and wait for the rest to take turns heating up? What is the year 1942 ?, blockade and you in Leningrad? Do not listen to this nonsense. You need the smallest in the kitchen (oven = 10a + kettle = 10a) 25a, then for each room 10a, and the opening = 32a. In general, it is better to put more amperes in the rooms at 16, because you will include an iron, a vacuum cleaner, or another example, a laser printer "brother" all = 2 or more 2kW. Change the introductory machine THIS IS AS TWO FINGERS ABOUT ASPHALT: call an electrician and with him think: the comfort of the stove 3.7a + 4.6a + 7a (this is about 8 + 1 + 1.5 in kW in power) + 10a (2.2 kW) oven we add everything in place = 25a and we still didn’t count the kettle, but you still have rooms. Just say that the machine is sick of you already doesn’t give normal life and give it money for the machine and the bubble in two steps. I’m sure it’s easy to check the proven method, good luck!

     
    Comments:

    # 10 wrote: Kolya | [quote]

     
     

    AnatolyWell, for sure. And then people like you burn because the wiring was not designed for such a load, but the machine did not turn off, because the electrician put more on the face value for the bubble.